This manual covers 4HP14 automatic transmission (A/T) repairing methods, detailed A/T removing & assembling procedures and information on determining if a transmission needs repairing upon problems.
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Page 1 Repair Manual Spare Parts List ZF 63 A ZF 63 ZF 80 A ZF 80-1 A ZF 80 A NEW VERSION ZF 80-1 A NEW VERSION ZF 85 A NOVEMBER 2005 3h cod. Page 8: Measuring Tools 1.2 CLEANERS AND SEALANTS WARNING Keep detergents away from your skin, do not drink and do not inhale their vapors! Always wear protec- tive gloves and safety glasses! This manual covers ZF 4HPFLA/E, 4HP22/24E Series, 5HP18, 5HP19FL, 5HP24 and 5HP30 units. Publisher: Automatic Transmission Service Group. It also includes a complete exploded view of the valve body and identification of all valves and springs.
Removing and installing requirements:
- They are indispensable in order to maintain or repair ZF products expertly and to be able to order the appropriate spare parts. Our documentation with hints for how to handle ZF products in the daily routine is equally important. If you need a catalogue or diagnostic, repair or instruction manual, please use our request form.
- ZF 4HP18 Transmission Code: 1050 000 xxx 4 SPEED FWD (Hydraulic Control) KITS Kit Overhaul Kit (OEM (Alfa, Peugeot, Citroen, Lancia) 90-ON 1 4HP18.OHK03 Kit Overhaul Kit (Precision) (Saab Alfa, Peugeot, Citroen, Lancia). 90-ON 1 4HP18.OHK51 Kit Overhaul Kit (OEM) (Saab With Late Sealing Rings) 87-ON 1 4HP18.OHK02 Kit Overhaul Kit (OEM).
- ZF 4HP14 Automatic Transmission Repair Manual. This manual covers 4HP14 automatic transmission (A/T) repairing methods, detailed A/T removing & assembling procedures and information on determining if a transmission needs repairing upon problems.
1. Use transmission repairing special tools listed in section 1.8 in this manual.
2. Appropriate test bench.
2. Appropriate test bench.
NOTE:
1. Valve body must be repaired by professional person;
2. Valve body must be replaced as an assembly;
3. Transmission oil must be filled as specification.
2. Valve body must be replaced as an assembly;
3. Transmission oil must be filled as specification.
Applications:
- 1984–1993 Citroën BX 1.6
- 1985–1993 Citroën BX 1.9
- 1987–1993 Peugeot 205 1.6
- 1987–1993 Peugeot 205 1.9
- 1987–1989 Peugeot 305 1.5
- 1987–1996 Peugeot 309 1.6
- 1987–1996 Peugeot 309 1.9
- 1987–1997 Peugeot 405 1.6
- 1987–1997 Peugeot 405 1.8
- 1987–1997 Peugeot 405 1.9
- 1990–1996 Volvo 400 series
- 1991–1998 Rover 800 (XX/R17)
- 1992–1998 Citroën ZX 1.8
- 1993–1998 Citroën Xantia 1.8
- 1993–1998 Citroën Xantia 2.0
- 1993–2001 Peugeot 306 1.8
- 1993–2001 Peugeot 306 2.0
- 1996–1997 Daewoo Nubira 1.5
- 1996–1997 Daewoo Nubira 1.8
- 1996–1997 Daewoo Leganza 1.8
- 1996–1997 Daewoo Leganza 2.0
CONTENTS
- FORWORD
- 1 Automatic transmission (A/T) assembly description
- 1.1 4HP14 A/T assembly explode view
- 1.2 Transmission Power transfer schematic
- 1.3 Adjusting automatic transmission clearance
- 1.3.1 Adjusting shift shaft clearance
- 1.3.2 Adjusting output gear clearance
- 1.3.2.1 Adjusting main rear output gear clearance
- 1.3.2.2 Adjusting driven shaft clearance
- 1.3.3 Adjusting clutch A clearance
- 1.3.4 Adjusting central seat clearance
- 1.3.5 Adjusting differential pretension
- 1.3.6 Adjusting brake band pretension
- 1.3.7 Adjusting throttle cable
- 1.4 Special tool
- 1.5 Transmission bolt tighten torque
- 1.6 General inspection of transmission
- 2 Disassembling automatic transmission
- 2.1 Disassembling assembly
- 2.2 Removing band brake C
- 2.3 Removing brake D
- 2.4 Removing central seat, brake C and oil pump
- 2.5 Removing clutch B and 2nd gear one-way overrun clutch
- 2.6 Removing clutch A
- 2.7 Removing clutch E
- 2.8 Removing output shaft and 1st gear one-way overrun clutch
- 2.9 Removing governor and speedmeter
- 2.10 Removing transmission case and parking system
- 3 Assembling automatic transmission
- 3.1 Installing transmission case and parking system
- 3.2 Installing band brake C’
- 3.3 Installing brake D and 1st gear one-way overrun clutch
- 3.4 Installing governor and driven shaft
- 3.5 Installing planetary gear mechanism and main sub rear output gear
- 3.6 Installing input shaft and clutch E assembly
- 3.7 Installing clutch A assembly
- 3.8 Installing clutch B and 2nd gear one-way overrun clutch
- 3.9 Installing centeral seat, oil pump and brake C assembly
- 3.10 Insatlling differential and converter housing
- 3.11 Installing speedmeter
- 3.12 Installing control valve plate and torque converter
- Appendix
Language: English
Format: PDF
Pages: 122
Format: PDF
Pages: 122
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Service Manual
citroen xm zf 5hp18 transmission repair manual.pdf
ZF GETRIEBE GMBH SAARBRÜCKEN
Zf 4hp18 Repair Manual Free
5 HP - 18
For: V6 3.0, 2.0
To open this file use application Adobe Reader https://get.adobe.com/uk/reader/
CitroënXM 1989 - 1998
5.4 MB121 pages
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REPAIR MANUAL 5 HP 18 ZF GETRIEBE GMBH SAARBRÜCKEN Impressum Verantwortlich für den Inhalt Abteilung MKTD, ZFGetriebe GmbH, Saarbrücken Druck HAGERPAPPRINT GmbH, St. Ingbert Gedruckt in der BRD Published by ZF Getriebe GmbH, Saarbrücken, Department MKTD Printed in Germany by HAGERPAPPRINTGmbH, St. Ingbert. CONTENTS Page Preliminary information 1 1. General remarks 2 1.1 Drawing of transmission 2 1.2 Power flow schematic 3 1.3 Oil flow charts 4 1.4 Adjustment work 5/1 1.4.1 Release clearance at clutch F snap ring 5/1 1.4.2 Release clearance at brake G snap ring 5/2 1.4.3 Release clearance at brake D snap ring 5/3 1.4.4 Clearance at output side washer 5/4 1.4.5 Release clearance at clutch E snap ring 5/6 1.4.6 Release clearance at clutch A snap ring 5/7 1.4.7 Release clearance at brake C 1 snap ring 5/8 1.4.8 Transmission axiale clearance washer 5/9 1.4.9 Release clearance at brake C 2 two washers 5/11 1.5 Tightening torques 6 1.6 Troubleshooting faults,causes and remedies 7/1 1.7 Checking the transmission 8 1.8 Special tools 9 2. Dismantling 10 2.1 Dismantling according to assembly groups 10 2.2 Output side 16 2.3 Planetary gears,complete 18 2.3.1 Planetary gear set III 18 2.3.2 Clutch F 20 2.3.3 Brake DG with 1st gear freewheel 21 2.4 Input side 24 2.4.1 Clutch E 25 2.4.2 Clutch A 26 2.4.3 Clutch B and 3rd gear freewheel 27 2.4.4 Brake C 2 30 2.5 Oil supply unit with brake C 1 31 2.6 Housing with shift and parking pawl 32 3. Assembling according to assembly groups 35 3.1 Housing with shift and parking pawl 35 3.2 Planetary gear set,complete 39 3.2.1 Planetary gear set III 39 3.2.2 Clutch F 41 3.2.3 Brake DG with 1st gear freewheel 43 3.3 Output side 48 3.4 Planetary gear sets I and II 51 3.5 Input side 56 3.5.1 Clutch E 56 3.5.2 Clutch A 58 3.5.3 Clutch B and 3rd gear freewheel 61 3.5.4 Brake C 2 66 3.6 Oil supply unit with brake C 1 68 3.7 S
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